Detect Bearing
Failures Before They
Stop Production

BearingAI Monitor continuously analyzes vibration, temperature, and rotational speed to detect developing bearing defects before they lead to equipment failure.
Schedule a demo See How It Works
3 Core Signals Vibration, temperature, and RPM
7 Defect Categories Automated fault classificatio
Continuous Monitoring Long-term equipment trends
  • SIG · IoT Sensor Stream
  • FFT · Envelope · Trend
  • Cloud AI · US-based Ops
  • Live
01
Why It Matters
Bearings Are Components with Outsized Operational Risk
Bearing faults often develop long before a critical failure becomes visible. Without continuous condition monitoring, maintenance teams may respond only after risk, costs, and downtime have already increased.
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Unplanned Downtime

Unplanned Downtime

Unexpected bearing failures can interrupt production, disrupt operating schedules, and affect the performance of an entire production line.

Late Defect Detection

Late Defect Detection

Bearing problems may become visible only after vibration, temperature, or mechanical damage has already reached a critical level.

High Maintenance Costs

High Maintenance Costs

Emergency repairs, urgent replacement parts, and production losses are significantly more expensive than planned, condition-based maintenance.

Limited Diagnostic Visibility

Limited Diagnostic Visibility

Manual analysis depends on scarce vibration specialists, while measurements, repair history, and condition data often remain fragmented across disconnected systems.

02
How It Works
From Raw Sensor Data to a Clear Maintenance Decision
BearingAI Monitor automatically collects equipment data, processes it in the cloud, analyzes it with AI, and turns the results into clear maintenance insights.

Collect

Sensors measure vibration, temperature, and rotational speed directly from the bearing unit.

Collect

Transmit

The IoT controller collects the measurements and sends equipment data to the cloud.

Transmit

Analyze

The system filters noise, extracts features, analyzes trends, and evaluates bearing defect frequencies.

Analyze

Act

Maintenance teams receive equipment status, detected issues, risk levels, forecasts, and recommended next steps.

Act
System Architecture
  • BEARING
  • SENSORS
  • IOT CONTROLLER
  • INTERNET
  • CLOUD
  • AI ANALYSIS
  • DASHBOARD
03
What We Monitor
Critical Bearing Health Signals, Captured Continuously
BearingAI Monitor tracks vibration, temperature, and rotational-speed indicators associated with bearing health, and correlates them against operating conditions.
Vibration

Vibration

  • RMS velocity
  • RMS acceleration
  • Acceleration peaks
  • FFT spectrum
  • Envelope analysis
  • Crest factor
  • BPFO, BPFI, BSF, and FTF indicators
Temperature

Temperature

  • Current temperature
  • Historical trend
  • Rate of temperature increase
  • Abnormal heating detection
Rotational Speed

Rotational Speed

  • Actual RPM
  • Speed fluctuations
  • Operating instability
  • Relationship between RPM and vibration behavior
04
Impact
Operational Impact Reliability Teams Can Plan For
Predictive condition monitoring can help industrial teams reduce operational risk and move from emergency repairs toward planned, condition-based maintenance.

Earlier Fault Detection

Continuous monitoring helps identify developing vibration and temperature abnormalities before they become critical.

Up to 40%

Unplanned Downtime

Depending on equipment type and operating conditions

More Informed Maintenance Planning

Trend analysis and Remaining Useful Life estimates help teams plan inspections, lubrication, and bearing replacement more effectively.

Centralized Condition Visibility

Equipment status, trends, alerts, and maintenance history are brought together in one monitoring system.

05
AI Diagnostics
Identify the Defect. Forecast How It Will Develop
Models trained on vibration signatures and bearing kinematics translate raw indicators into named defects, severity levels, and forward-looking estimates that reliability teams can review.
AI Diagnostics

AI Diagnostics

Outer and inner ring defects

Rolling element defects

Misalignment, shaft offset, and imbalance

Potential lubrication issues

Prediction

Prediction

Vibration Trend Analysis and Growth Forecasting

Tracks changes in vibration indicators over time and estimates how vibration levels may develop based on observed trends.

Remaining Useful Life

Estimates the bearing’s remaining operating time under current condition trends.

Identify the Defect. Forecast How It Will Develop
06
Sensor Technology
Continuous Bearing Monitoring, Without Complex Installation
BearingAI Monitor is developed as a specialized condition-monitoring platform for industrial bearings, combining domain-specific signal processing with machine learning.
Continuous Bearing Monitoring, Without Complex Installation

The BearingAI Monitor wireless sensor continuously measures vibration and temperature on bearing units and other rotating industrial equipment.
Mounted directly to the equipment housing with a neodymium magnet, it provides stable measurement without drilling, wiring, or permanent equipment modification. Collected data is transmitted via LoRaWAN to the cloud for trend analysis and early detection of developing equipment abnormalities.

Vibration Monitoring

Vibration Monitoring

Measures RMS vibration velocity across a 10–1000 Hz frequency range to track changes in equipment condition.
Temperature Monitoring

Temperature Monitoring

Detects temperature changes and thermal abnormalities across an operating range of –40 to +85 °C.
Fast Magnetic Installation

Fast Magnetic Installation

A neodymium magnetic mount enables quick, repeatable installation on bearing housings, machine frames, and other metal surfaces.
Wireless & Battery Powered

Wireless & Battery Powered

LoRaWAN connectivity and an internal high-capacity battery support autonomous, long-term condition monitoring.
Vibration frequency range

10–1000 Hz

Vibration frequency range

Vibration velocity range

0.1–100 mm/s RMS

Vibration velocity range

Temperature range

-40 to +85 C

Temperature range

Wireless data transmission

LoRaWAN

Wireless data transmission

07
Pricing
Simple Plans for Every Stage of Your Reliability Program
Choose the level of monitoring, reporting, and support that fits your operation. Every plan starts with a short scoping conversation to confirm sensor placement.
Basic Plan
Essential monitoring for a single asset or small line
$299 / month
  • Real-time vibration analysis
  • Monthly health reports
  • Access to online support
  • Up to 5 sensors
Ask About Basic
Pro Plan
Predictive monitoring with proactive alerts
$499 / month
  • All Basic Plan features
  • Weekly health reports
  • Predictive maintenance alerts
  • Customizable monitoring schedules
  • Dedicated account manager
  • Up to 5 sensors
Ask About Pro
Enterprise Plan
Extended coverage for larger reliability programs
$899 / month
  • All Pro Plan features
  • 24/7 monitoring and support
  • Integration with existing systems
  • Advanced data analytics
  • On-site inspection options
  • Up to 5 sensors
Contact Sales
08
Contact
Discuss Your Bearing Monitoring Needs
Tell us about your equipment and monitoring requirements. We will contact you to discuss the system and a possible demonstration.

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